Backed by over 20 years of experience, we specialize in the research, design, and production of magnetic filtration systems and various magnetic components. Plate-type magnetic separators are designed to efficiently capture iron nails, screws, wires, and other ferromagnetic particles from loose and bulk materials.

Their long-range magnetic field, with a surface strength of 4,500 GS, ensures effective separation, even in high-flow applications. Constructed from 304 or 316 stainless steel, these separators prevent contamination while offering durability and resistance to corrosion. Several designs are available depending on material flow characteristics. Hump-style magnetic separators, featuring a double-plate structure, work best with powders and granules that flow easily. For materials with higher cohesion or a tendency to clump, plate-type pipeline separators provide better performance. By integrating these systems into production lines, manufacturers can enhance product quality, reduce equipment wear, and improve overall operational efficiency.

Advantages

Plate-type magnetic separators offer effective and long-lasting performance, making it a practical choice for industrial applications. Some of its main advantages include:

  • Strong and stable magnetic force, with rare earth magnets providing a magnetic field of over 4,000 GS that remains effective for more than a year.
  • Comprehensive after-sales support, including maintenance services and technical assistance to ensure long-term operational efficiency.
  • Customizable designs, offering specialized solutions such as automatic hump-style pipeline separators and plate-type pipeline separators, tailored to meet specific processing requirements.
Industries We Serve
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Need an effective way to eliminate ferrous contaminants? Contact us today for expert guidance on selecting the ideal magnetic separation equipment.

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Everything You Need to Know About Magnetic Separation

A plate-type permanent magnetic separator is designed to remove ferrous contaminants from loose or free-flowing materials using a flat permanent magnet as its core component. It effectively captures iron filings, metal fragments, and larger ferrous impurities, helping to maintain material purity and prevent contamination during processing. By integrating this separator into a production line, manufacturers can ensure that their materials remain free from unwanted metal particles, reducing the risk of defective products and minimizing damage to processing equipment.

Ferrous contaminants can enter raw materials during manufacturing, processing, and transportation due to metal tools, equipment wear, or external sources. These impurities, such as iron nails, wires, and fine metal fragments, can compromise product quality by causing scratches on glass, metal contamination in food and pharmaceuticals, or defects in sensitive materials. Additionally, the presence of ferrous particles can lead to increased wear on processing equipment, resulting in higher maintenance costs and reduced operational efficiency. Effective removal of these contaminants is essential to maintain product integrity, extend equipment lifespan, and meet industry safety and quality standards.

Plate-type magnetic separators are categorized based on their design and installation method, making them suitable for different material flow conditions. Flush face plate magnets are installed flush with the surface to ensure smooth material flow while capturing ferrous contaminants. Exposed pole plate magnets feature raised magnetic poles to enhance separation efficiency, making them ideal for handling larger ferrous contaminants. Suspended plate magnets are positioned above conveyor belts to continuously remove metal impurities from bulk materials as they pass underneath. Spout face plate magnets are designed for installation at conveyor bends, maximizing metal separation in high-flow environments. These different configurations allow for customized solutions tailored to specific industrial needs.

For a conveyor system that requires minimal modifications, a spout face plate magnet is the most suitable option. It is designed to be installed at conveyor bends, where materials naturally change direction, allowing ferrous contaminants to be effectively captured without disrupting the production process. This placement maximizes metal separation efficiency while making cleaning and maintenance more convenient. By integrating a spout face plate magnet, manufacturers can ensure continuous contaminant removal without needing extensive alterations to their conveyor setup.